Design Assistance
Supporting your bespoke aluminium profile designs
Early DFM support on extrusion, machining, finishing, and packaging to ensure most efficient production possible.
Design Review & DFM
Send us your bespoke aluminium profile design. We review it in detail, validate feasibility, and highlight any areas which could introduce unnecessary complexity, risk, or cost. Where optimisation is possible, we work with you at no extra cost to ensure the design is well-prepared for efficient extrusion, machining, and finishing.
Prototyping Your Bespoke Aluminium Profile
Once the design is agreed upon, we produce a prototype of your custom aluminium product for validation. Prototype parts are typically delivered within 4 to 6 weeks.
Production Launch
After prototype approval, we launch full-scale extrusion with integrated aluminium profile machining and in-line quality checks.
Find out more on our packaging services and shipping information
Designing with Aluminium: Complete Guide to
Bespoke Extruded & Machined Aluminium Profiles
Explore our design for manufacture guide covering aluminium properties, alloy selection (6xxx series), extrusion design rules, aluminium profile machining, anodising and other finishing services, and sub-assemblies and customised packaging for bespoke aluminium profile designs under European (EN) standards.
Advantages of Working with ALUCAD
✓ Optimised designs for manufacturability
✓ Save time, material, and costs
✓ See, test, and iterate your design quickly
✓ Move from idea to production risk-free