aluminium profile

Design Assistance

We provide design assistance for your aluminium profiles, optimising custom aluminium extrusions for manufacturability and machining. From early DFM to alloy and temper selection, wall thickness, corner radii and tolerances, we turn concepts into production-ready profiles.

Design Review

Design Review & DFM

Send us your profile concept. We run a DFM review for aluminium extrusions to validate feasibility, reduce die complexity and optimise machining time. Typical checks include minimum wall thickness, internal radii, draft, straightness and twist, plus clamp-friendly features for downstream machining.

Explore our CNC machinining capabilities

Prototyping

Prototyping

Once the design is agreed upon, we produce a prototype of your custom aluminium profile for validation. Prototype parts are typically delivered within 4 to 6 weeks.

Explore anodising & powder coating

Production Launch

Production Launch

After prototype approval, we launch full-scale extrusion with integrated aluminium profile machining and in-line quality checks.

Discover our extrusion & machining

Advantages of Working with ALUCAD

✓ Optimised designs for manufacturability

✓ Save time, material, and costs

✓ See, test, and iterate your design quickly

✓ Move from idea to production risk-free

Find out what we can do for you

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